The potters of Muchelney: John  Leach, Nick Rees and Mark Melbourne

   
   
John Leach's Muchelney Pottery, in the heart of the Somerset Levels
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Hand throwing a pot on the potters wheel at Muchelney
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Glazing the pots
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The glazed pots line up ready to be packed into the three-chambered kiln by Nick Rees and Mark Melbourne
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Tom Rees stokes the kiln during the night shift

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Nick Rees and Mark Melbourne unpack the three-chambered kiln
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The Muchelney Pottery shop
 

When was Muchelney Pottery first opened?
John and Lizzie Leach established the pottery in 1965

Where does the clay for the pots come from?
The clay comes from pits in Devon, Dorset and Cornwall and is mixed to our own recipe. It is suitable for firing at 1320 ˚C to produce our stoneware.

How are the pots made?
Each pot is individually hand thrown on a potters’ wheel.

When do you put a handle on a jug?
When the clay is what we call 'cheddar cheese hard' - that is, half dry.

Can you ensure that the pots for the repeat range of Muchelney kitchenware always look the same?
No- each pot is always unique with its own special qualities but sharing a recognisable common design concept. In order to regulate sizes, however, we back up our visual judgement with a measuring stick.

Do you decorate the pots?
Not in the sense of drawing on them; our pots are mainly 'decorated', or scorched, by the long, snaking flames in the kiln. But we do use a wax resist process, applying two glazes and incorporating some scratched designs on others.

What gives Muchelney Pottery its distinctive look and colour?
The 'toasted' finish on the pots is the spontaneous effect of wood firing at very high temperatures – and is always an exciting discovery for us on kiln opening days.

What are the glazes made of?
Felspar, limestone, quartz and clay mixed with water, into which the pot is dipped.

Can Muchelney stoneware pots be used safely for cooking and serving food?
Yes – they are ovenproof and contain no lead in the glazes. They’re also microwave and dishwasher-proof. And, of course they retain heat very well.

Do you sign the pots?
The standard oven-to-tableware is sealed 'Muchelney'. John Leach’s individual designs have his personal seal on the base. Nick Rees and Mark Melbourne also sign their individual designs.

How do you make the black pots?
They are packed in sawdust inside ceramic lidded containers (saggars) which starve the sawdust of oxygen, therefore impregnating the pots with carbon during the firing process.

Do the pots need more than one firing?
Yes, the first one is a biscuit firing at 1000 ˚C in an electric kiln to prepare the pots for glazing. The second firing is at 1320 ˚C in the wood-fired kiln. This strengthens the pots and produces an interesting wood fired finish.

Who designed and built the wood-fired kiln at Muchelney?
The present three-chambered kiln was designed by John Leach following a traditional Japanese climbing kiln and was built by the pottery team in 1998.

How long does it take to fire the kiln?
About 37 hours. Three potters at Muchelney plus three extra helpers take shifts to stoke the kiln with offcut wood and monitor the temperature.

How do you know what the temperature is inside the kiln?
We use an electric pyrometer, also ceramic rings covered with glazes which can be hooked out of the kiln during the firing for testing, and 'cones' (small pyramids made of glaze material) which melt inside the kiln at known temperatures.

What kind of wood, and how much do you use in the kiln?
We use Larch and Douglas Fir offcuts from sustainable plantations mostly in the West Country. Each firing consumes about twelve bundles (as seen in the yard) which have taken up to sixteen months to season.

How do you stack the pots in the kiln, and how many will it take?
The pots are stacked on carborundum shelves according to size. In total we can stack about 2000 pots in the kiln’s three chambers.

What can go wrong in a firing?
Far too many things! Pots can fuse together if improperly stacked. They can crack or warp as the result of uneven drying or fluctuating kiln temperatures. Glazes can fail. We have to expect around 1.5% seconds from each firing.

How many firings do you have in a year?
We average six firings and occasionally we have public kiln openings. Please check the events page for any forthcoming dates.

How does one become a potter?
One can study at art college or university, or one can take an apprenticeship at an established pottery. John Leach was apprenticed to his grandfather Bernard Leach and father, David Leach at St. Ives Pottery and also trained with Colin Pearson and Ray Finch. Nick Rees and Mark Melbourne were trained at Muchelney Pottery.

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The John Leach Gallery & Shop at Muchelney Pottery are open all year, Monday - Saturday, 9-1, 2-5
Muchelney Pottery, Muchelney, 2 miles south of Langport, Somerset, TA10 0DW
tel 01458 250324        email us : click here
© John Leach's Muchelney Pottery - All rights reserved - Site by Changing Constants Ltd