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When was Muchelney Pottery first opened?
John and Lizzie Leach established the pottery
in 1965
Where does the clay for the pots come from?
The clay comes from pits in Devon, Dorset and
Cornwall and is mixed to our own recipe. It
is suitable for firing at 1320 ˚C to produce
our stoneware.
How are the pots made?
Each pot is individually hand thrown on a potters’ wheel.
When do you put a handle
on a jug?
When the clay is what we call 'cheddar cheese hard' - that is, half dry.
Can you ensure that the pots for the repeat range of Muchelney kitchenware always look the same?
No- each pot is always unique with its own
special qualities but sharing a recognisable
common design concept. In order to regulate
sizes, however, we back up our visual
judgement with a measuring stick.
Do you decorate the pots?
Not in the sense of drawing on them; our pots
are mainly 'decorated', or scorched, by the
long, snaking flames in the kiln. But we do
use a wax resist process, applying two glazes
and incorporating some scratched designs on
others.
What gives Muchelney Pottery its distinctive
look and colour?
The 'toasted' finish on the pots is the
spontaneous effect of wood firing at very high
temperatures – and is always an exciting
discovery for us on kiln opening days.
What are the glazes made of?
Felspar, limestone, quartz and clay mixed with
water, into which the pot is dipped.
Can Muchelney stoneware pots be used safely
for cooking and serving food?
Yes – they are ovenproof and contain no lead
in the glazes. They’re also microwave and
dishwasher-proof. And, of course they retain
heat very well.
Do you sign the pots?
The standard oven-to-tableware is sealed
'Muchelney'. John Leach’s individual designs
have his personal seal on the base. Nick Rees
and Mark Melbourne also sign their individual
designs.
How do you make the black pots?
They are packed in sawdust inside ceramic
lidded containers (saggars) which starve the
sawdust of oxygen, therefore impregnating the
pots with carbon during the firing process.
Do the pots need more
than one firing?
Yes, the first one is a biscuit firing at 1000
˚C in an electric kiln to prepare the pots for
glazing. The second firing is at 1320 ˚C in
the wood-fired kiln. This strengthens the pots
and produces an interesting wood fired finish.
Who designed and built the wood-fired kiln at
Muchelney?
The present three-chambered kiln was designed
by John Leach following a traditional Japanese
climbing kiln and was built by the pottery
team in 1998.
How long does it take to
fire the kiln?
About 37 hours. Three potters at Muchelney
plus three extra helpers take shifts to stoke
the kiln with offcut wood and monitor the
temperature.
How do you know what the
temperature is inside the kiln?
We use an electric pyrometer, also ceramic
rings covered with glazes which can be hooked
out of the kiln during the firing for
testing, and 'cones' (small pyramids made of
glaze material) which melt inside the kiln at
known temperatures.
What kind of wood, and
how much do you use in the kiln?
We use Larch and Douglas Fir offcuts from
sustainable plantations mostly in the West
Country. Each firing consumes about twelve
bundles (as seen in the yard) which have taken
up to sixteen months to season.
How do you stack the
pots in the kiln, and how many will it take?
The pots are stacked on carborundum shelves
according to size. In total we can stack about
2000 pots in the kiln’s three chambers.
What can go wrong in a
firing?
Far too many things! Pots can fuse together if
improperly stacked. They can crack or warp as
the result of uneven drying or fluctuating
kiln temperatures. Glazes can fail. We have to
expect around 1.5% seconds from each firing.
How many firings do you
have in a year?
We average six firings and occasionally we have public
kiln openings. Please check the events page
for any forthcoming dates.
How does one become a potter?
One can study at art college or university, or
one can take an apprenticeship at an
established pottery. John Leach was
apprenticed to his grandfather Bernard Leach
and father, David Leach at St. Ives Pottery
and also trained with Colin Pearson and Ray
Finch. Nick Rees and Mark Melbourne were
trained at Muchelney Pottery. |